What are the small power saw for wood?

Small power saws for wood are essential tools for DIY enthusiasts, carpenters, and professionals alike. They come in various forms, each designed to tackle specific tasks, from cutting fine details to slicing through thick lumber. These saws are often lightweight, portable, and powerful enough to handle a variety of woodworking projects. In this 3000-word report, we will explore the types of small power saws for wood, highlight leading brands, and dive into the most popular models available in 2024.

1. Types of Small Power Saws for Wood

a. Circular Saws

Circular saws are versatile and powerful. They use a rotating blade to cut through wood quickly and efficiently. These saws are ideal for making straight cuts and can be handheld or mounted to a workbench.

b. Jigsaws

Jigsaws are designed for cutting curves and intricate shapes in wood. They use a reciprocating blade and are commonly used in crafting and carpentry projects that require more precision.

c. Reciprocating Saws

Reciprocating saws (sometimes called sawzalls) are ideal for demolition work and rough cuts. They use a push-and-pull motion, which makes them perfect for cutting through thicker, tougher wood.

d. Miter Saws

Miter saws are perfect for making precise angled cuts, often used in trim work or molding. They feature a circular blade mounted on an arm that can be pivoted to cut at different angles.

e. Compact/Portable Table Saws

Table saws are larger and more powerful but come in compact and portable versions for those working in smaller spaces. They are typically used for cutting large pieces of wood with high precision.

f. Band Saws

Band saws use a long, continuous blade to make smooth and precise cuts. Although they are typically larger, some compact models are suitable for smaller woodworking tasks.

2. Top Brands and Models of Small Power Saws for Wood

Several brands dominate the market for small power saws for wood, each offering a variety of models suited to different needs. The following sections will provide an overview of the leading brands and their flagship models.

a. DeWalt

DeWalt is a well-known brand in the power tools industry, recognized for its durable and high-performance products. The company offers a range of small power saws ideal for woodwork.

1. DeWalt DCS391B 20V MAX 6-1/2-Inch Circular Saw
   • This circular saw is powered by a 20V MAX lithium-ion battery, making it highly portable. It features a 6-1/2 inch carbide-tipped blade that can cut through wood quickly and efficiently. The saw is lightweight and features an ergonomic design, making it comfortable to use for extended periods.
2. DeWalt DCS334B 20V Max XR Cordless Jigsaw
   • This cordless jigsaw is part of DeWalt’s XR lineup, known for long battery life and high performance. It is ideal for intricate wood cutting tasks and offers variable speed control to match different cutting requirements.
3. DeWalt DCS367B 20V Max XR Brushless Compact Reciprocating Saw
   • This compact reciprocating saw is perfect for tight spaces and demolition work. It features a brushless motor for extended run time and durability. The variable speed trigger offers control over the cutting speed.

b. Makita

Makita is another respected brand known for innovative and reliable power tools. They offer a wide variety of saws for woodwork, including circular saws, jigsaws, and more.

1. Makita SH02R1 12V Max CXT Lithium-Ion Cordless Circular Saw
   • This ultra-compact circular saw is perfect for lightweight cutting tasks. It uses a 3-3/8 inch blade and is powered by a 12V lithium-ion battery. The small size makes it perfect for DIY enthusiasts working in tight spaces.
2. Makita XVJ03Z 18V LXT Cordless Jigsaw
   • The Makita XVJ03Z is part of Makita’s LXT line and offers superior cutting power and accuracy. It features three orbital settings and a straight-cut option, making it suitable for a wide range of wood-cutting tasks.
3. Makita XRJ01Z 18V LXT Compact Reciprocating Saw
   • This reciprocating saw is lightweight and compact, making it perfect for cutting wood in confined areas. The 18V LXT battery system provides ample power, while the tool’s ergonomic design reduces fatigue during extended use.

c. Bosch

Bosch is a brand synonymous with precision and innovation. They offer a variety of small power saws that are ideal for both professional and DIY woodworkers.

1. Bosch GKS18V-25GC 18V 5-1/2-Inch Circular Saw
   • This compact circular saw offers excellent cutting power in a small form factor. It features an ergonomic design and a brushless motor for extended run time. The saw is part of Bosch’s 18V battery system, making it compatible with other Bosch tools.
2. Bosch JS120BN 12V Max Cordless Jigsaw
   • The Bosch JS120BN is a compact and lightweight jigsaw ideal for precision cutting in wood. The 12V system provides adequate power for small wood projects, and its ergonomic design ensures comfort during extended use.
3. Bosch GSA18V-083B 18V Compact Reciprocating Saw
   • This small reciprocating saw is designed for light demolition and wood-cutting tasks. It features a tool-less blade change system and a compact design that makes it easy to use in tight spaces.

d. Ryobi

Ryobi is known for offering affordable yet high-quality power tools. Their small power saws for wood are perfect for hobbyists and DIY enthusiasts looking for a balance between performance and cost.

1. Ryobi P507 18V One+ 6-1/2-Inch Circular Saw
   • The Ryobi P507 is part of the One+ lineup, which uses an 18V battery system compatible with other Ryobi tools. The 6-1/2 inch blade offers fast cutting performance, and the tool’s lightweight design makes it easy to handle for long periods.
2. Ryobi P5231 18V One+ Cordless Orbital Jigsaw
   • This cordless jigsaw offers orbital action for faster cutting in wood. It features a variable speed dial and a built-in dust blower, making it ideal for woodworkers who need a versatile and easy-to-use tool.
3. Ryobi P514 18V One+ Cordless Reciprocating Saw
   • The Ryobi P514 is a compact and lightweight reciprocating saw that’s perfect for cutting wood in tight spaces. It features a variable speed trigger for better control and is compatible with Ryobi’s One+ 18V battery system.

e. Milwaukee

Milwaukee is a brand known for producing professional-grade tools. Their small power saws are durable, powerful, and suitable for both hobbyists and professionals.

1. Milwaukee M18 2630-20 18V 6-1/2-Inch Circular Saw
   • This circular saw is part of Milwaukee’s M18 lineup and is known for its power and durability. The 6-1/2 inch blade offers smooth and precise cuts, while the tool’s magnesium guards provide additional durability.
2. Milwaukee 2445-20 M12 Jig Saw
   • The Milwaukee 2445-20 is a compact jigsaw perfect for precise cutting tasks. It features a 12V motor that provides sufficient power for most woodworking tasks, and its lightweight design makes it easy to handle.
3. Milwaukee 2719-20 M18 FUEL Hackzall Reciprocating Saw
   • This one-handed reciprocating saw is part of Milwaukee’s M18 FUEL lineup and offers exceptional cutting power in a compact form. The saw features a brushless motor for longer life and faster cutting speed.

f. Black+Decker

Black+Decker is a household name in power tools, known for producing budget-friendly options for DIY enthusiasts and homeowners.

1. Black+Decker BDCCS20B 20V MAX 5-1/2-Inch Circular Saw
   • This compact circular saw is perfect for light-duty cutting tasks. It features a 5-1/2 inch blade and is powered by a 20V MAX battery system. The tool is lightweight and easy to use, making it ideal for home projects.
2. Black+Decker BDCJS20C 20V MAX Jigsaw
   • This cordless jigsaw is designed for precision cuts in wood. The 20V MAX battery system provides ample power, and the tool’s compact design makes it easy to control.
3. Black+Decker BDCR20B 20V MAX Reciprocating Saw
   • This lightweight reciprocating saw is perfect for DIY wood-cutting tasks. It features a variable speed trigger and a tool-free blade change system for convenience.

3. Considerations When Choosing a Small Power Saw for Wood

a. Blade Size

Blade size plays a significant role in determining the cutting capacity of a saw. Smaller saws typically have blades ranging from 3 to 6 inches, which are ideal for lighter tasks and more precise cuts.

b. Power Source

Most small power saws come in both corded and cordless versions. Cordless models offer portability but may have limited

c. Power Source (Continued)

Cordless saws are increasingly popular due to advancements in battery technology, particularly with lithium-ion batteries that provide longer run times and quicker charging. Most modern cordless saws, like those from DeWalt, Makita, and Milwaukee, come with interchangeable battery systems, allowing users to switch batteries between different tools from the same brand. For light to medium-duty tasks, a cordless saw is typically sufficient. However, if you’re working on larger projects that require continuous operation or heavier cutting, corded saws might be the better option.

d. Weight and Ergonomics

When working with small power saws for extended periods, weight and ergonomics are critical factors. A lighter saw will be easier to maneuver, especially for overhead cuts or in tight spaces. Additionally, saws with ergonomic handles and rubberized grips can reduce user fatigue and improve control during precision cuts. Many brands like Makita and Bosch offer saws with comfortable, anti-slip grips and lightweight construction.

e. Speed and Power

The power of a saw is often measured in revolutions per minute (RPM) for circular and miter saws, or strokes per minute (SPM) for jigsaws and reciprocating saws. Higher RPM or SPM generally indicates a faster cut. However, for more delicate woodwork or cutting curves, variable speed controls are beneficial, allowing users to adjust the speed according to the material and cutting requirement. Look for models with adjustable speed settings, such as the Bosch JS120BN or the DeWalt DCS334B, for greater versatility.

f. Durability and Build Quality

For professionals or frequent DIYers, durability is essential. Saws with metal components, particularly magnesium or aluminum housing, provide better longevity and resistance to wear. Brushless motors, found in many high-end models like the DeWalt DCS367B and Milwaukee M18 FUEL Hackzall, are also more efficient and have a longer lifespan compared to brushed motors.

4. Top Small Power Saws for Wood in 2024 – Detailed Overview

a. DeWalt DCS391B 20V MAX 6-1/2-Inch Circular Saw

The DeWalt DCS391B is a top choice for DIY enthusiasts and professionals alike, thanks to its blend of power, portability, and durability. Powered by DeWalt’s 20V MAX system, this circular saw delivers 5150 RPM, making it capable of handling most woodworking tasks. The 6-1/2-inch blade offers a maximum cut depth of 2-1/4 inches at 90 degrees, which is sufficient for cutting through common wood materials like plywood, MDF, and lumber. With a lightweight magnesium shoe, the saw is both durable and easy to maneuver. This model is particularly praised for its ergonomic design, featuring a rubberized over-molded handle for increased comfort during long periods of use.

b. Makita SH02R1 12V Max CXT Cordless Circular Saw

For users who prioritize portability, the Makita SH02R1 is an excellent compact circular saw. This 12V model is incredibly light, weighing just 3.5 pounds, making it easy to handle for extended periods or in tight spaces. The 3-3/8-inch blade is smaller than standard circular saws, limiting its cutting depth to 1 inch, but it excels in precision tasks and light-duty cutting. This saw is perfect for trimming wood panels, cutting through thin plywood, or performing intricate cuts in cabinetry. The ergonomic design and soft grip handle ensure that the saw remains comfortable, even during long sessions.

c. Bosch GKS18V-25GC 18V 5-1/2-Inch Circular Saw

Bosch’s GKS18V-25GC stands out with its efficient brushless motor and impressive power for its size. This 18V saw reaches 5000 RPM, allowing for quick, smooth cuts in a variety of wood types. With a 5-1/2-inch blade, it’s versatile enough for both light and medium-duty applications. One of the key features is its connected tool technology, which integrates Bluetooth connectivity for diagnostics and customization. This model is also compatible with Bosch’s 18V battery platform, offering extended run time and the ability to use the same battery across a wide range of Bosch tools.

d. Ryobi P507 18V One+ 6-1/2-Inch Circular Saw

Ryobi’s P507 is a great budget option for those seeking a reliable saw at an affordable price. Powered by Ryobi’s One+ 18V battery system, the P507 delivers 4700 RPM, making it capable of handling a wide range of woodcutting tasks. The 6-1/2-inch blade offers ample cutting depth, up to 2-1/16 inches at 90 degrees. This saw is particularly suited for DIYers, thanks to its lightweight design, easy blade adjustment features, and compatibility with the entire Ryobi One+ ecosystem. Though it may lack some of the advanced features found in higher-end models, the P507 offers excellent value for the price.

e. Milwaukee M18 2630-20 18V 6-1/2-Inch Circular Saw

Milwaukee’s M18 2630-20 is a robust option for users needing a heavy-duty yet portable circular saw. The tool’s magnesium guards and durable construction make it ideal for job site use. With a cutting speed of 3500 RPM and a 6-1/2-inch blade, the saw can easily slice through tough materials like hardwood. One of the key features is the electronic brake, which stops the blade quickly, improving safety and reducing downtime. This saw is compatible with Milwaukee’s M18 battery platform, offering extended run times and seamless integration with other tools in the series.

f. Black+Decker BDCCS20B 20V MAX 5-1/2-Inch Circular Saw

Another budget-friendly option, the Black+Decker BDCCS20B, is a great choice for light woodcutting tasks. This circular saw features a 5-1/2-inch blade and is part of Black+Decker’s 20V MAX platform, ensuring compatibility with their other tools. The saw is lightweight and compact, making it easy to control, especially for beginners or those working in confined spaces. While it may not offer the same power as professional-grade models, the BDCCS20B is more than adequate for home improvement projects and occasional use.

5. Accessories and Enhancements for Small Power Saws

When investing in a small power saw, the right accessories can enhance performance and versatility. Some of the key accessories include:

a. Blades

The type of blade you use significantly affects the saw’s cutting ability. For woodworking, you’ll find blades with different numbers of teeth. Fewer teeth (e.g., 24T) are better for rough cuts and faster cutting, while blades with more teeth (e.g., 60T) provide smoother, finer cuts. High-quality carbide-tipped blades offer durability and precision.

b. Dust Collection Systems

Many small power saws come with built-in dust ports, which can be connected to vacuum systems for cleaner work environments. Brands like Bosch and DeWalt offer saws with efficient dust collection capabilities, reducing mess and improving visibility while cutting.

c. Guide Rails and Laser Guides

Guide rails are useful for ensuring straight cuts, especially when working with large sheets of wood. Laser guides, available on some models like the Ryobi P507, project a line onto the wood, helping you achieve more accurate cuts.

d. Batteries and Chargers

For cordless models, having extra batteries can greatly extend work time. Most major brands offer fast-charging systems, like DeWalt’s 20V MAX or Makita’s CXT and LXT lines, which minimize downtime between charges.

6. Safety Considerations When Using Small Power Saws

Using power saws, even small ones, requires strict adherence to safety guidelines to prevent accidents. Here are some essential safety tips:

a. Wear Protective Gear

Always wear safety glasses to protect your eyes from wood chips and dust. Hearing protection is also recommended, especially when using high-speed saws like circular saws. Gloves can provide grip and protect your hands, but they should be form-fitting to avoid getting caught in the saw’s moving parts.

b. Secure Your Workpiece

Ensure that the wood is properly clamped or supported before making any cuts. Unsecured workpieces can shift during cutting, leading to inaccurate cuts or potential injury.

c. Use Blade Guards and Safety Switches

Always keep blade guards in place when using your saw. Many modern saws, like the Milwaukee M18 2630-20, also feature electronic brakes that stop the blade quickly once the trigger is released, reducing the chance of accidents.

d. Read the Manual

Familiarize yourself with the specific safety features and operating procedures of your saw by reading the user manual. Each model may have different requirements or features that need to be understood before use.

Conclusion

Small power saws for wood offer the versatility, power, and precision required for a wide range of woodworking tasks. Brands like DeWalt, Makita, Bosch, Ryobi, Milwaukee, and Black+Decker dominate the market, offering a variety of models that cater to different needs and budgets. Whether you’re a professional woodworker or a DIY enthusiast, selecting the right power saw involves considering factors such as blade size, power source, speed, and ergonomics. With the right saw and proper accessories, you can ensure that your woodworking projects are completed efficiently and with high precision.